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Building the First Level | September 1st, 2010 |
As much the second level was characterized by the elegance of the angles
and cross members, the first level is characterized by structural strength.
Of course, with great stength - comes great weight...
Although not measured, the average, calculated weight for each of the eight first
level walls is based on the weight of then southern yellow pine framing
(45 lbs / cu. ft) and the published weight of fiber-cement (88 lbs / cu. ft). For
a standard wall this is:
Element | Dimensions | Cubic Feet | Material | Count | Total Weight |
Wall Studs | 112" x 3" x 5.5" | 1.07 cf | Southern Yellow Pine | 3 ea. | 144 lbs |
Cant Posts | 112" x 3" x 7.25" | 1.41 cf | Southern Yellow Pine | 2 ea. | 127 lbs |
Sill Plate | 78" x 1.5" x 7.25" | 0.49 cf | Southern Yellow Pine | 1 ea. | 22 lbs |
Top Plate | 60" x 3" x 7.25" | 0.76 cf | Southern Yellow Pine | 1 ea. | 34 lbs |
Sheathing | 7935 sq. in x 3/4" | 3.44 cf | Southern Yellow Pine | 1 assembly | 155 lbs |
Hardi-Siding | 1083" x 8.25" x 5/16" | 1.62 cf | Fiber Cement | 1 assembly | 142 lbs |
Total | 624 lbs |
Once the framing and sheathing were installed, the next step was to apply siding and trim to the
exterior. Although nail guns were available, this was a job best done by hand to ensure that
each fastener was in just the right place.
A pleasant break from the heat, the construction of the windows and doors allowed us to work in the shade
of the workshop... of course, we had to venture back outside for fitting and installation.
Note that this was the second set of doors that was built for the mill. The initial design used a
single 36" door on each opening, but we quickly discovered that the wider door encroached too far into
the already tight space on the first floor. By splitting the doors, the space required was dramatically
decreased and the entry has a much more colonial feel to it.
With summer coming to an end, the high temperatures broke and it became pleasant to spend time outside again.
To save time and steps, I rolled the table saw into the driveway and milled most of the cedar shingles outside.
Naturally, the final fit could only be done with a handsaw.
The first floor was certainly the longest single part of the construction process. Special
thanks to the volunteers who came out to make it happen...
Jefferson Lab
| Troop 123 of Seaford, Virginia - Boy Scouts of America
| Troop 123 of Seaford, Virginia - Boy Scouts of America
| Thomas Nelson Community College
| Old Dominion University
| Jefferson Lab/The Twisted Oaks Foundation
| Jefferson Lab/The Twisted Oaks Foundation
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